Pharmaceutical Multi-effect Distilled Water Generator(WFI System)

Pharmaceutical multi-effect distilled water generator (WFI system) is a GMP-compliant injection water production equipment and high-efficiency distilled water machine.

This distilled water generator is a GMP-certified purified water production system. Adopting multi-effect distillation technology, it enables continuous production of injection-grade pure water (compliant with ChP/USP/EP standards) and is widely applied in biopharmaceuticals, injection manufacturing, and sterile preparations.

Core advantages: Over 30% energy savings, modular design, and automatic control system.

Technical Principle of distilled water generator

Using falling film evaporation (raw material water evaporates in a film on the wall of the efferent body), compared with boiling evaporation, can reduce the entrainment of fog and ensure that the produced water is pyrogen free.

Multi-effect series thermal cycling

Based on the thermodynamic characteristics that the boiling point decreases with the decrease of pressure, multiple evaporators (effector) are connected in series, and the secondary steam of the former effect is used as the heat source of the latter effect to form energy cascade utilization.

 

Steam flow

Flow direction

Key technological innovation points

Technical modulePrinciple statementPharmaceutical application value        
Intereffect pressure controlThe pressure difference between effects (usually ≥0.1MPa) is maintained through the vacuum system to ensure the automatic flow of steam to the cryogenic effectReduce the mechanical pump energy consumption, prolong the equipment life
TOC degradation designA delay chamber is set in the first effect high temperature section (≥105℃) to decompose organic matterMeet the requirements of pharmacopeia for TOC≤500ppb
Condensation purificationDouble tube plate condenser + spiral spoiler is used to prevent leakage and pollution of cooling mediumEnsure that the endotoxin of water production is ≤0.25EU/mL

Core Function of distilled water generator

Multi-effect energy saving

6-effect distillation design, energy efficiency 40% (compared with single effect)

Multi-effect energy saving

Built-in 0.22μm hydrophobic filter to ensure that the water for injection is pyrogen free

Intelligent monitoring

real-time monitoring of TOC/ conductivity / temperature, support data export (in line with FDA audit trail requirements)

CIP/SIP

Fully automated in-place cleaning/sterilization process to reduce the risk of cross-contamination

Competitive Advantage

VS Traditional distiller

VS Reverse osmosis equipment

Product Description

Feeding water quality
Drinking Water /City water /Tap water
Water capacity
250 to 10,000LPH
Pretreatment
Multimedia, active carbon, softener filter
Sterilization
Ozone sterilizer / Hot water over 85 degrees / UV Lamp
RO membrane
DOW USA
EDI brand
Ionpure brand / Winviews
Water pump
Grundfos or CNP
Online monitoring
Conductivity, temperature, pressure, TOC, flow rate, PH etc.
Meter brands
Chinese & burket ,Jumo & others
Control
Automatic with PLC, Siemens
Welding
Automatic Orbit welding
Materials
SS304 / SS316L
Other attached products
Distribution system with Loop

Product Description

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